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The fundamental speed of any AC motor is inversely proportional to its number of stator poles and directly proportional to the supply voltage's frequency. Therefore, to alter the speed of an AC motor, we need to either change the frequency or the number of stator poles. Since the number of stator poles for every motor is fixed, obviously we cannot change them. By varying the frequency of the supply voltage through some simpler means, the speed of the motor can be changed.
However, changing only the frequency at a constant voltage (120 or 230) causes the equivalent impedance of the motor to decrease, resulting in greater magnetic flux and causing the motor to start drawing dangerously huge currents. Therefore it becomes imperative that the supply voltage is also proportionately reduced along with the frequency at a particular fixed ratio. Failing to do this would cause the magnetic flux of the motor to saturate and the motor to become damaged. Varying the frequency and voltage proportionately also ensures a constant torque since the magnetic field in the air gaps is constant.
The purpose of a frequency inverter is specifically intended to control the speed of an AC motor by strictly observing the above parameters. Here, the speed of the motor is varied by changing the magnitude of the input voltage as well the frequency at a constant ratio and thus the motor is able to maintain a constant torque even at lower speeds.
The basic characteristic of AC motors makes it imperative that the applied voltage and the frequency to it are always at a particular constant ratio. Referring to the adjoining graph, let's consider the example of an AC motor operating at 460V/60 Hz frequency for optimum performance (the slope indicates it and also the torque). Now, if the applied voltage is reduced to 230 volts, keeping the slope coincident to the original, we clearly see that the frequency required is 30 Hz. The second graph simply indicates how the slope or the torque of the motor falls in case the frequency is not changed and is kept at 60 Hz. Dividing 460 by 60 or 230 by 30 we easily find the required safe operating ratio for the AC motors which comes to about 7.67 volts per hertz.
This is exactly what the frequency inverters are designed to maintain and is the main purpose of a frequency inverter.
Having said that, it will be also important to know that an AC motor speed cannot be varied beyond its specific base speed (rated name plate speed). Exceeding this limit will cause field weakening, a reduction in the torque, and a nonlinear or abrupt behavior of the motor.
As the above theory should have helped you understand a frequency inverter, the next page will explain the operating principle of a frequency inverter.



How does a Frequency inverter work?
The electronic circuit in a frequency inverter unit is discretely divided into three main stages, viz. an input converter (bridge rectifier stage), a DC Bus (filter stage), and an output inverter (using micro controllers and IGBTs).
Let's look at how each stage works.
• Input Converter: This stage consists of high power diodes arranged in a regular bridge configuration. The AC mains applied here is rectified and converted into DC. But this DC is not free from the residual AC components and harmonics. It requires further filtering.
• DC Bus: Here the rectified DC is stripped and filtered from the left-over harmonics and AC residues using inductors and capacitors. This stage helps in making the output to the motors totally ripple free and ideal for AC motors.
• Inverter: As the name indicates, this stage converts the DC from the DC bus back to AC, but in a very special way that forms the heart or rather the brain of the circuit. It consists of sophisticated microcontroller ICs designed and programmed especially to change the output frequency along with the voltage proportionately and also create a three-phase output from a single phase input. This stage particularly makes frequency inverters very unique and most ideal for controlling AC motor speeds.

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